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Load & Demand Management

The Load & Demand Management page gives operators and engineers a complete view of power demand across all energy sources — from the highest recorded peak in recent history to the live load on each section of the plant right now. It is organised into four sections that together answer three key questions:

  • How close are we to our contracted demand limit?
  • Where in the plant is demand coming from, and how is it changing in real time?
  • Is our demand rising or falling over the month or quarter?

Demand Status

The top of the page shows demand utilization cards in up to two groups. Use the Last 30 Days / MTD toggle to switch which window is highlighted (both windows are fetched at once; the toggle is instant). Month-to-date (MTD) is highlighted by default, matching the utility billing cycle.

Utility Contracts (facility-level)

If you have configured a Sanctioned MD in the Utility Contracts table in Configuration → Incomers Setup, you will see one card per configured source type (e.g. EB, DG). Each card shows the combined peak demand from all incomers of that type against your contracted limit.

Element Description
Source type badge EB, Solar, Wind, or DG — the source type this contract covers
Meter count How many individual meters contribute to this aggregate
Total peak demand The sum of peak demand across all incomers of this type in the selected window
Recorded timestamp The time at which the highest individual incomer reached its peak
Sanctioned MD progress bar Aggregate peak as a percentage of the contracted facility limit
Utilization badge High (amber, 70–90%) or Critical (red, ≥ 90%) — only shown when demand is elevated

These cards are the primary view for tracking your utility billing risk.

Internal Capacity Allocation (per-incomer)

If you have configured an Allocated Capacity for individual incomers (an optional, advanced feature), a second group of cards appears below the facility contract cards. Each card shows one incomer machine and its peak demand against its internally allocated limit.

This view is useful for internal load-balancing — for example, knowing which specific transformer is running close to its rated limit. It has no direct link to your utility bill.

If neither utility contracts nor individual allocations are configured, a prompt is shown with a link to Configuration → Incomers Setup.

Colour coding for demand utilization

Colour Utilization range Action
Green Below 70% Demand is well within contracted limits
Amber — High 70% to 89% Approaching the sanctioned limit; monitor closely
Red — Critical 90% or above Near or at the contracted limit; risk of penalty charges

How peak demand is determined

The platform uses the following priority order for each incomer:

  1. peak_demand tag — A dedicated peak demand parameter from the meter (most accurate).
  2. maximum_demand register — A dedicated maximum demand register, if available.
  3. Apparent power peak (kVA) — The highest apparent power recorded, used as a fallback.

A coloured badge on the card indicates which source is active when it is not the primary peak_demand tag.

Demand is always in kVA

All three sources above are kVA (apparent power) quantities. Active power (kW) is a different measurement and is never used for peak demand — using it would understate your true demand. Demand figures and the Sanctioned MD limit they are compared against are always in kVA.


Peak Active Load

Below the demand status cards, a Peak Active Load panel shows the highest simultaneous active power (kW) drawn across all incomers in a single hour, within the selected window (MTD or Last 30 Days).

Element Description
Peak figure (kW) The maximum total active power measured across all incomers at the same hour
Timestamp The date and hour at which this peak occurred
Incomer breakdown A horizontal bar for each incomer showing its individual active power at that peak hour

The breakdown bars are scaled so the incomer with the highest contribution at the peak hour fills the full bar width. Values are shown in kW to the right of each bar.

kW only — not comparable to kVA demand

Peak Active Load measures active power (kW), which is a different quantity to maximum demand (kVA). It is labelled Active Power (kW) and is never compared against your Sanctioned MD. Use it to understand where the load comes from at the moment of highest production draw, not for billing risk assessment.


Live Load Distribution

This section shows the live demand right now — both at the supply (incomer) level, where your headroom is measured, and broken down by plant section.

Total Incomer Demand and Available Headroom

Two cards at the top of this section give the facility-wide picture, measured at the incomers in kVA:

Card Description
Total Incomer Demand (live) The sum of the live demand across all your incomers. Shows "—" if no incomers are streaming live demand.
Available Headroom Your total Sanctioned MD minus the live incomer demand — how much demand capacity remains. Green when you have margin, red when you have exceeded your contracted limit.

Headroom is measured at the incomers

Headroom compares your contracted Sanctioned MD against the demand drawn at the supply point (the incomers), because that is what the utility meters and bills. The section breakdown below is an internal view of where that load is being used — it does not change the headroom figure.

Tip

Use the available headroom figure to decide whether it is safe to start additional equipment. If headroom is low, consider scheduling large loads for off-peak hours.

By Section — Load Distribution

Below the summary cards, each utilization section is shown as a horizontal gauge bar. Click any section to expand it and see the live reading for each machine within it.

Element Description
Section name The name configured in EMS → Configuration → Sections Setup
Live/Offline indicator Green means data is streaming live; grey means the section is offline or not yet streaming
Live load The current load across all machines in the section
Unit kVA when the section's meters report apparent power; kW (flagged with an active power badge) when only active power is available; mixed units when a section combines both
Allocated MD and % utilization If a capacity allocation is set for the section and its load is in kVA, the bar shows utilization against that allocation

Why some sections show kW

Production-floor machines often report only active power (kW), not apparent power (kVA). Where that is the case, the section is labelled kW so you are never shown a kW figure disguised as a kVA demand value. Sections shown in kW are not compared against a kVA allocation.


Demand Trend

This section replicates and extends the historical demand chart from the earlier Peak Demand page. Use the period presets and granularity controls to explore trends over time.

Selecting a period

Pill Period covered
Last 30 days The most recent 30 days
Last 3 months From the start of the month three months ago to today (default on page load)
Custom Any date range you specify

Selecting Custom reveals date pickers and an Apply button.

Granularity

Option Chart shows
Daily Peak demand per incomer type each day, as a line chart
Weekly Peak demand per incomer type each week, as a grouped bar chart
Monthly Peak demand per incomer type each month, as a grouped bar chart

Monthly is the default and aligns with utility billing cycles.

Demand trend chart

A line chart (Daily) or grouped bar chart (Weekly / Monthly) with one series per incomer type. Hover over any data point for the exact value. A colour badge in the chart header indicates the data source when the primary peak demand tag is not available (see above).

Each point is the peak, not a total

Every plotted value is the highest peak demand in that bucket — for a monthly view, the highest peak reached during the month. Peak demand is never added up across days or across meters, because a sum would far exceed your actual (and sanctioned) demand. Switching the granularity (Daily / Weekly / Monthly) re-loads the chart at that resolution.

Peak demand summary table

Below the chart, a table shows the highest peak demand per source type for the full selected period (not a sum of meters). It also shows the sanctioned MD and % utilization for each source type so you can see at a glance whether any source came close to its contracted limit during the period.

Peak Demand by Section

A collapsible panel below the summary table lets you see which sections of your plant drove the highest demand during the selected period.

  • Pie chart — each section's share of total peak demand as a percentage.
  • Horizontal bar chart — the absolute peak demand per section.

Each section's peak demand is the highest single meter peak recorded in that section over the period — not the sum of its meters, so it never overstates the section's true demand.

This view helps target demand-reduction measures — for example, staggered start-ups or load shedding in the highest-demand section.

Note

The section drill-down uses the same period and data source as the trend chart above it.


Section Load History

This section shows how the average and peak active load on each section has changed over the selected period (shared with the Demand Trend controls above).

Chart

A stacked bar chart shows the average load per section per time bucket, using the same granularity (daily, weekly, or monthly) as the trend above. The Y-axis is always labelled with the active unit.

When a workspace has sections with both apparent-power (kVA) and active-power (kW) meters, a kW / kVA pill appears above the chart. Active Power (kW) is shown by default, as most energy meters report active power. Switch to kVA to see the apparent-power view. If the workspace has only one unit type, no pill is shown.

Summary table

The table below the chart aggregates the full period per section:

Column Description
Section The name configured in EMS → Configuration → Sections Setup
Avg Load The average load across all periods in the selection. Sections with apparent-power meters show a kVA figure; sections with active-power machines show a kW figure. A section with both shows both values stacked
Peak (kVA) The highest apparent-power demand recorded in any period, from meters that report kVA. "—" when the section has no apparent-power meters
Peak (kW) The highest active-power reading recorded in any period, from machines that report kW. "—" when the section has no active-power machines
Allocated MD The capacity allocation configured for this section (if set), in the facility demand unit
Headroom Allocated MD minus Peak (kVA). Green when positive, red when negative. Shows "—" when the section has no kVA data, because a kW figure must never be subtracted from a kVA allocation

Why separate kVA and kW figures?

Apparent power (kVA) and active power (kW) measure different things and must not be added together or compared directly. Keeping them separate means the Peak (kVA) and Avg Load (kVA) columns are always comparable to the kVA-based Allocated MD, while the kW figures give visibility into active draw from production machines without polluting the demand numbers.